Flange Baja & Flange Flange Slip-on
Flange Baja
1.Tipe: Slip-On, Welding Neck, Buta, Socket Welding, Utas, Lap Joint lan Plate etc;
2. Standar:
(1) ANSI B16.5, A105 150LB / 300LB / 600LB / 900LB / 1500LB / 2500LB
(2) DIN 2573 PN6 / DIN 2576 PN10 / DIN2502 PN16 / DIN2503 P25-40 / DIN2566 PN16 / DIN2631-2635 RST37.2 UTAWA C22.8
(3) JIS SS400 UTAWA SF440 5K / 10K / 16K / 20K / 30K
(4) UNI 2276/2277/2278/6084/6089/6090/2544/2282 / 6091-6093
(5) EN1092 PN6 / PN10 / PN16 / PN25 / PN40 / TYPE1 TYPE2 TYPE 5 TYPE 12 TYPE 13
(6) BS4504 SANI1123 1000/3, 1600/3, 2500/3, T/D, T/E, T/F baja karbon flange
(7) AS2129 TABEL D / TABEL H / TABEL E flange baja karbon
(8) GOST 12820-80 / 12821-80 flange baja karbon
3. Ketebalan Tembok: Sch10, Sch20, Sch30, STD, Sch40, XS, Sch80, Sch100, Sch120, Sch140, XXS;
4. Rating Tekanan: Kelas 150LBS, 300LBS, 600LBS, 900LBS, 1500LBS, 2000LBS, 3000LBS, 6000LBS, 9000 LBS;
5. Ukuran: 1/2" - 24";
6. Perawatan lumahing: lenga anti teyeng, ireng / kuning / transparan / galvanis listrik / galvanis panas.
Proses produksi pipa flange
1. Die forging
Die forging diarani model forging.Kosong digawe panas diselehake ing forging die tetep ing die forging peralatan kanggo forging.
a.Proses dhasar die forging die forging proses: blanking, pemanasan, pre forging, final forging, punching, cutting edge, tempering lan shot peening.Proses umum kalebu upsetting, drawing, mlengkung, punching lan mbentuk.
b.Peralatan tempa die umum peralatan tempa die umum kalebu palu penempaan mati, tekan penempaan panas, penempaan datar lan penet gesekan.
Umumé, kualitas flange palsu luwih apik.Umume diprodhuksi dening die forging, kanthi struktur kristal sing apik lan kekuatan dhuwur.Mesthi, regane uga luwih larang.
Loro-lorone cast flanges lan flanges palsu iku cara manufaktur umum saka flanges.Gumantung ing syarat kekuatan komponen sing arep digunakake, ngowahi flange uga bisa milih yen syarat ora dhuwur.
2. Cut flange
Langsung ngethok disk kanthi diameter internal lan eksternal lan kekandelan flange ing piring tengah, banjur proses bolongan bolt lan garis banyu.Flange sing diasilake kanthi cara iki diarani flange potong, lan diameter maksimum flange iki diwatesi karo jembar piring tengah.
3. Rolled flange
Proses nglereni ngudani karo piring medium lan banjur Rolling menyang bunderan diarani rolling, kang biasane digunakake ing produksi sawetara flanges gedhe.Sawise rolling sukses, las, flatten, lan banjur proses waterline lan bolongan bolt.
ukuran flange baja tempa kelas 150
| Ukuran nominal | Njaba diam.saka flange | kandel.saka flange | Diam.saka pasuryan wungu | Diam saka hub ing dhasar | Dawane liwat hub | Diam.saka bore | Jumlah bolongan | Diam.saka bolongan | Diam.saka bolt | Diam.saka bunder bolt | Kira-kira.bobot kilogram Kg | |
| O | C | R | X | Y | B | |||||||
| ing. | 1/2" | 3.5 | 0.44 | 1.38 | 1.19 | 0.62 | 0.88 | 4 | 0.62 | 1/2 | 2.38 | 1 |
| mm. | 88.9 | 11.2 | 35.1 | 30.2 | 15.7 | 22.4 | 15.7 | 12.7 | 60.5 | 0.5 | ||
| ing. | 3/4" | 3.88 | 0.5 | 1.69 | 1.5 | 0.62 | 1.09 | 4 | 0.62 | 1/2 | 2.75 | 2 |
| mm. | 98.6 | 12.7 | 42.9 | 38.1 | 15.7 | 27.7 | 15.7 | 12.7 | 69.9 | 1 | ||
| ing. | 1" | 4.25 | 0.56 | 2 | 1.94 | 0.69 | 1.36 | 4 | 0.62 | 1/2 | 3.12 | 2 |
| mm. | 108 | 14.2 | 50.8 | 49.3 | 17.5 | 34.5 | 15.7 | 12.7 | 79.2 | 1 | ||
| ing. | 1 1/4" | 4.62 | 0.62 | 2.5 | 2.31 | 0.81 | 1.7 | 4 | 0.62 | 1/2 | 3.5 | 3 |
| mm. | 117.3 | 15.7 | 63.5 | 58.7 | 20.6 | 43.2 | 15.7 | 12.7 | 88.9 | 1 | ||
| ing. | 1 1/2" | 5 | 0.69 | 2.88 | 2.56 | 0.88 | 1.95 | 4 | 0.62 | 1/2 | 3.88 | 3 |
| mm. | 127 | 17.5 | 73.2 | 65 | 22.4 | 49.5 | 15.7 | 12.7 | 98.6 | 1 | ||
| ing. | 2" | 6 | 0.75 | 3.62 | 3.06 | 1 | 2.44 | 4 | 0.75 | 5/8 | 4.75 | 5 |
| mm. | 152.4 | 19.1 | 91.9 | 77.7 | 25.4 | 62 | 19.1 | 15.9 | 120.7 | 2 | ||
| ing. | 2 1/2" | 7 | 0.88 | 4.12 | 3.56 | 1.12 | 2.94 | 4 | 0.75 | 5/8 | 5.5 | 7 |
| mm. | 177.8 | 22.4 | 104.6 | 90.4 | 28.4 | 74.7 | 19.1 | 15.9 | 139.7 | 3 | ||
| ing. | 3" | 7.5 | 0.94 | 5 | 4.25 | 1.19 | 3.57 | 4 | 0.75 | 5/8 | 6 | 8 |
| mm. | 190.5 | 23.9 | 127 | 108 | 30.2 | 90.7 | 19.1 | 15.9 | 152.4 | 4 | ||
| ing. | 3 1/2" | 8.5 | 0.94 | 5.5 | 4.81 | 1.25 | 4.07 | 8 | 0.75 | 5/8 | 7 | 11 |
| mm. | 215.9 | 23.9 | 139.7 | 122.2 | 31.8 | 103.4 | 19.1 | 15.9 | 177.8 | 5 | ||
| ing. | 4" | 9 | 0.94 | 6.19 | 5.31 | 1.31 | 4.57 | 8 | 0.75 | 5/8 | 7.5 | 13 |
| mm. | 228.6 | 23.9 | 157.2 | 134.9 | 33.3 | 116.1 | 19.1 | 15.9 | 190.5 | 6 | ||
| ing. | 5" | 10 | 0.94 | 7.31 | 6.44 | 1.44 | 5.66 | 8 | 0.88 | 3/4 | 8.5 | 15 |
| mm. | 254 | 23.9 | 185.7 | 163.6 | 36.6 | 143.8 | 22.4 | 19.1 | 215.9 | 7 | ||
| ing. | 6" | 11 | 1 | 8.5 | 7.56 | 1.56 | 6.72 | 8 | 0.88 | 3/4 | 9.5 | 19 |
| mm. | 279.4 | 25.4 | 215.9 | 192 | 39.6 | 170.7 | 22.4 | 19.1 | 241.3 | 9 | ||
| ing. | 8" | 13.5 | 1.12 | 10.62 | 9.69 | 1.75 | 8.72 | 8 | 0.88 | 3/4 | 11.75 | 30 |
| mm. | 342.9 | 28.4 | 269.7 | 246.1 | 44.5 | 221.5 | 22.4 | 19.1 | 298.5 | 14 | ||
| ing. | 10" | 16 | 1.19 | 12.75 | 12 | 1.94 | 10.88 | 12 | 1 | 7/8 | 14.25 | 43 |
| mm. | 406.4 | 30.2 | 323.9 | 304.8 | 49.3 | 276.4 | 25.4 | 22.2 | 362 | 20 | ||
| ing. | 12" | 19 | 1.25 | 15 | 14.38 | 2.19 | 12.88 | 12 | 1 | 7/8 | 17 | 64 |
| mm. | 482.6 | 31.8 | 381 | 365.3 | 55.6 | 327.2 | 25.4 | 22.2 | 431.8 | 29 | ||
| ing. | 14" | 21 | 1.38 | 16.25 | 15.75 | 2.25 | 14.14 | 12 | 1.12 | 1 | 18.75 | 90 |
| mm. | 533.4 | 35.1 | 412.8 | 400.1 | 57.2 | 359.2 | 28.4 | 25.4 | 476.3 | 41 | ||
| ing. | 16" | 23.5 | 1.44 | 18.5 | 18 | 2.5 | 16.16 | 16 | 1.12 | 1 | 21.25 | 98 |
| mm. | 596.9 | 36.6 | 469.9 | 457.2 | 63.5 | 410.5 | 28.4 | 25.4 | 539.8 | 44 | ||
| ing. | 18" | 25 | 1.56 | 21 | 19.88 | 2.69 | 18.18 | 16 | 1.25 | 1 1/8 | 22.75 | 130 |
| mm. | 635 | 39.6 | 533.4 | 505 | 68.3 | 461.8 | 31.8 | 28.6 | 577.9 | 59 | ||
| ing. | 20" | 27.5 | 1.69 | 23 | 22 | 2.88 | 20.2 | 20 | 1.25 | 1 1/8 | 25 | 165 |
| mm. | 698.5 | 42.9 | 584.2 | 558.8 | 73.2 | 513.1 | 31.8 | 28.6 | 635 | 75 | ||
| ing. | rong puluh papat" | 32 | 1.88 | 27.25 | 26.12 | 3.25 | 24.25 | 20 | 1.38 | 1 1/4 | 29.5 | 220 |
| mm. | 812.8 | 47.8 | 692.2 | 663.4 | 82.6 | 616 | 35.1 | 31.8 | 749.3 | 100 | ||
ukuran flange baja tempa kelas 300
| Ukuran nominal | Njaba diam.saka flange | kandel.saka flange | Diam.saka pasuryan wungu | Diam saka hub ing dhasar | Dawane liwat hub | Diam.saka bore | Jumlah bolongan | Diam.saka bolongan | Diam.saka bolt | Diam.saka bunder bolt | Kira-kira.bobot kilogram Kg | |
| O | C | R | X | Y | B | |||||||
| ing. | 1/2" | 3.5 | 0.44 | 1.38 | 1.19 | 0.62 | 0.88 | 4 | 0.62 | 1/2 | 2.38 | 1 |
| mm. | 88.9 | 11.2 | 35.1 | 30.2 | 15.7 | 22.4 | 15.7 | 12.7 | 60.5 | 0.5 | ||
| ing. | 3/4" | 3.88 | 0.5 | 1.69 | 1.5 | 0.62 | 1.09 | 4 | 0.62 | 1/2 | 2.75 | 2 |
| mm. | 98.6 | 12.7 | 42.9 | 38.1 | 15.7 | 27.7 | 15.7 | 12.7 | 69.9 | 1 | ||
| ing. | 1" | 4.25 | 0.56 | 2 | 1.94 | 0.69 | 1.36 | 4 | 0.62 | 1/2 | 3.12 | 2 |
| mm. | 108 | 14.2 | 50.8 | 49.3 | 17.5 | 34.5 | 15.7 | 12.7 | 79.2 | 1 | ||
| ing. | 1 1/4" | 4.62 | 0.62 | 2.5 | 2.31 | 0.81 | 1.7 | 4 | 0.62 | 1/2 | 3.5 | 3 |
| mm. | 117.3 | 15.7 | 63.5 | 58.7 | 20.6 | 43.2 | 15.7 | 12.7 | 88.9 | 1 | ||
| ing. | 1 1/2" | 5 | 0.69 | 2.88 | 2.56 | 0.88 | 1.95 | 4 | 0.62 | 1/2 | 3.88 | 3 |
| mm. | 127 | 17.5 | 73.2 | 65 | 22.4 | 49.5 | 15.7 | 12.7 | 98.6 | 1 | ||
| ing. | 2" | 6 | 0.75 | 3.62 | 3.06 | 1 | 2.44 | 4 | 0.75 | 5/8 | 4.75 | 5 |
| mm. | 152.4 | 19.1 | 91.9 | 77.7 | 25.4 | 62 | 19.1 | 15.9 | 120.7 | 2 | ||
| ing. | 2 1/2" | 7 | 0.88 | 4.12 | 3.56 | 1.12 | 2.94 | 4 | 0.75 | 5/8 | 5.5 | 7 |
| mm. | 177.8 | 22.4 | 104.6 | 90.4 | 28.4 | 74.7 | 19.1 | 15.9 | 139.7 | 3 | ||
| ing. | 3" | 7.5 | 0.94 | 5 | 4.25 | 1.19 | 3.57 | 4 | 0.75 | 5/8 | 6 | 8 |
| mm. | 190.5 | 23.9 | 127 | 108 | 30.2 | 90.7 | 19.1 | 15.9 | 152.4 | 4 | ||
| ing. | 3 1/2" | 8.5 | 0.94 | 5.5 | 4.81 | 1.25 | 4.07 | 8 | 0.75 | 5/8 | 7 | 11 |
| mm. | 215.9 | 23.9 | 139.7 | 122.2 | 31.8 | 103.4 | 19.1 | 15.9 | 177.8 | 5 | ||
| ing. | 4" | 9 | 0.94 | 6.19 | 5.31 | 1.31 | 4.57 | 8 | 0.75 | 5/8 | 7.5 | 13 |
| mm. | 228.6 | 23.9 | 157.2 | 134.9 | 33.3 | 116.1 | 19.1 | 15.9 | 190.5 | 6 | ||
| ing. | 5" | 10 | 0.94 | 7.31 | 6.44 | 1.44 | 5.66 | 8 | 0.88 | 3/4 | 8.5 | 15 |
| mm. | 254 | 23.9 | 185.7 | 163.6 | 36.6 | 143.8 | 22.4 | 19.1 | 215.9 | 7 | ||
| ing. | 6" | 11 | 1 | 8.5 | 7.56 | 1.56 | 6.72 | 8 | 0.88 | 3/4 | 9.5 | 19 |
| mm. | 279.4 | 25.4 | 215.9 | 192 | 39.6 | 170.7 | 22.4 | 19.1 | 241.3 | 9 | ||
| ing. | 8" | 13.5 | 1.12 | 10.62 | 9.69 | 1.75 | 8.72 | 8 | 0.88 | 3/4 | 11.75 | 30 |
| mm. | 342.9 | 28.4 | 269.7 | 246.1 | 44.5 | 221.5 | 22.4 | 19.1 | 298.5 | 14 | ||
| ing. | 10" | 16 | 1.19 | 12.75 | 12 | 1.94 | 10.88 | 12 | 1 | 7/8 | 14.25 | 43 |
| mm. | 406.4 | 30.2 | 323.9 | 304.8 | 49.3 | 276.4 | 25.4 | 22.2 | 362 | 20 | ||
| ing. | 12" | 19 | 1.25 | 15 | 14.38 | 2.19 | 12.88 | 12 | 1 | 7/8 | 17 | 64 |
| mm. | 482.6 | 31.8 | 381 | 365.3 | 55.6 | 327.2 | 25.4 | 22.2 | 431.8 | 29 | ||
| ing. | 14" | 21 | 1.38 | 16.25 | 15.75 | 2.25 | 14.14 | 12 | 1.12 | 1 | 18.75 | 90 |
| mm. | 533.4 | 35.1 | 412.8 | 400.1 | 57.2 | 359.2 | 28.4 | 25.4 | 476.3 | 41 | ||
| ing. | 16" | 23.5 | 1.44 | 18.5 | 18 | 2.5 | 16.16 | 16 | 1.12 | 1 | 21.25 | 98 |
| mm. | 596.9 | 36.6 | 469.9 | 457.2 | 63.5 | 410.5 | 28.4 | 25.4 | 539.8 | 44 | ||
| ing. | 18" | 25 | 1.56 | 21 | 19.88 | 2.69 | 18.18 | 16 | 1.25 | 1 1/8 | 22.75 | 130 |
| mm. | 635 | 39.6 | 533.4 | 505 | 68.3 | 461.8 | 31.8 | 28.6 | 577.9 | 59 | ||
| ing. | 20" | 27.5 | 1.69 | 23 | 22 | 2.88 | 20.2 | 20 | 1.25 | 1 1/8 | 25 | 165 |
| mm. | 698.5 | 42.9 | 584.2 | 558.8 | 73.2 | 513.1 | 31.8 | 28.6 | 635 | 75 | ||
| ing. | rong puluh papat" | 32 | 1.88 | 27.25 | 26.12 | 3.25 | 24.25 | 20 | 1.38 | 1 1/4 | 29.5 | 220 |
| mm. | 812.8 | 47.8 | 692.2 | 663.4 | 82.6 | 616 | 35.1 | 31.8 | 749.3 | 100 | ||
ukuran flange baja tempa kelas 600
| Ukuran nominal | Njaba diam.saka flange | kandel.saka flange | Diam.saka pasuryan wungu | Diam saka hub ing dhasar | Dawane liwat hub | Diam.saka bore | Jumlah bolongan | Diam.saka bolongan | Diam.saka bolt | Diam.saka bunder bolt | Kira-kira.bobot kilogram Kg |
| O | C | R | X | Y | B | ||||||
| 1/2" | 3.75 | 0.56 | 1.38 | 1.5 | 0.88 | 0.88 | 4 | 0.62 | 1/2 | 2.62 | 2 |
| 95.3 | 14.2 | 35.1 | 38.1 | 22.4 | 22.4 | 15.7 | 12.7 | 66.5 | 1 | ||
| 3/4" | 4.62 | 0.62 | 1.69 | 1.88 | 1 | 1.09 | 4 | 0.75 | 5/8 | 3.25 | 3 |
| 117.3 | 15.7 | 42.9 | 47.8 | 25.4 | 27.7 | 19.1 | 15.9 | 82.6 | 1 | ||
| 1" | 4.88 | 0.69 | 2 | 2.12 | 1.06 | 1.36 | 4 | 0.75 | 5/8 | 3.5 | 4 |
| 124 | 17.5 | 50.8 | 53.8 | 26.9 | 34.5 | 19.1 | 15.9 | 88.9 | 2 | ||
| 1 1/4" | 5.25 | 0.81 | 2.5 | 2.5 | 1.12 | 1.7 | 4 | 0.75 | 5/8 | 3.88 | 5 |
| 133.4 | 20.6 | 63.5 | 63.5 | 28.4 | 43.2 | 19.1 | 15.9 | 98.6 | 2 | ||
| 1 1/2" | 6.12 | 0.88 | 2.88 | 2.75 | 1.25 | 1.95 | 4 | 0.88 | 3/4 | 4.5 | 7 |
| 155.4 | 22.4 | 73.2 | 69.9 | 31.8 | 49.5 | 22.4 | 19.1 | 114.3 | 3 | ||
| 2" | 6.5 | 1 | 3.62 | 3.31 | 1.44 | 2.44 | 8 | 0.75 | 5/8 | 5 | 9 |
| 165.1 | 25.4 | 91.9 | 84.1 | 36.6 | 62 | 19.1 | 15.9 | 127 | 4 | ||
| 2 1/2" | 7.5 | 1.12 | 4.12 | 3.94 | 1.62 | 2.94 | 8 | 0.88 | 3/4 | 5.88 | 13 |
| 190.5 | 28.4 | 104.6 | 100.1 | 41.1 | 74.7 | 22.4 | 19.1 | 149.4 | 6 | ||
| 3" | 8.25 | 1.25 | 5 | 4.62 | 1.81 | 3.57 | 8 | 0.88 | 3/4 | 6.62 | 16 |
| 209.6 | 31.8 | 127 | 117.3 | 46 | 90.7 | 22.4 | 19.1 | 168.1 | 7 | ||
| 3 1/2" | 9 | 1.38 | 5.5 | 5.25 | 1.94 | 4.07 | 8 | 1 | 7/8 | 7.25 | 21 |
| 228.6 | 35.1 | 139.7 | 133.4 | 49.3 | 103.4 | 25.4 | 22.2 | 184.2 | 10 | ||
| 4" | 10.75 | 1.5 | 6.19 | 6 | 2.12 | 4.57 | 8 | 1 | 7/8 | 8.5 | 37 |
| 273.1 | 38.1 | 157.2 | 152.4 | 53.8 | 116.1 | 25.4 | 22.2 | 215.9 | 17 | ||
| 5" | 13 | 1.75 | 7.31 | 7.44 | 2.38 | 5.66 | 8 | 1.12 | 1 | 10.5 | 63 |
| 330.2 | 44.5 | 185.7 | 189 | 60.5 | 143.8 | 28.4 | 25.4 | 266.7 | 29 | ||
| 6" | 14 | 1.88 | 8.5 | 8.75 | 2.62 | 6.72 | 12 | 1.12 | 1 | 11.5 | 80 |
| 355.6 | 47.8 | 215.9 | 222.3 | 66.5 | 170.7 | 28.4 | 25.4 | 292.1 | 36 | ||
| 8" | 16.5 | 2.19 | 10.62 | 10.75 | 3 | 8.72 | 12 | 1.25 | 1 1/8 | 13.75 | 115 |
| 419.1 | 55.6 | 269.7 | 273.1 | 76.2 | 221.5 | 31.8 | 28.6 | 349.3 | 52 | ||
| 10" | 20 | 2.5 | 12.75 | 13.5 | 3.38 | 10.88 | 16 | 1.38 | 1 1/4 | 17 | 170 |
| 508 | 63.5 | 323.9 | 342.9 | 85.9 | 276.4 | 35.1 | 31.8 | 431.8 | 77 | ||
| 12" | 22 | 2.62 | 15 | 15.75 | 3.62 | 12.88 | 20 | 1.38 | 1 1/4 | 19.25 | 200 |
| 558.8 | 66.5 | 381 | 400.1 | 91.9 | 327.2 | 35.1 | 31.8 | 489 | 91 | ||
| 14" | 23.75 | 2.75 | 16.25 | 17 | 3.69 | 14.14 | 20 | 1.5 | 1 3/8 | 20.75 | 230 |
| 603.3 | 69.9 | 412.8 | 431.8 | 93.7 | 359.2 | 38.1 | 34.9 | 527.1 | 104 | ||
| 16" | 27 | 3 | 18.5 | 19.5 | 4.19 | 16.16 | 20 | 1.62 | 1 1/2 | 23.75 | 330 |
| 685.8 | 76.2 | 469.9 | 495.3 | 106.4 | 410.5 | 41.1 | 38.1 | 603.3 | 150 | ||
| 18" | 29.25 | 3.25 | 21 | 21.5 | 4.62 | 18.18 | 20 | 1.75 | 1 5/8 | 25.75 | 400 |
| 743 | 82.6 | 533.4 | 546.1 | 117.3 | 461.8 | 44.5 | 41.3 | 654.1 | 181 | ||
| 20" | 32 | 3.5 | 23 | 24 | 5 | 20.2 | 24 | 1.75 | 1 5/8 | 28.5 | 510 |
| 812.8 | 88.9 | 584.2 | 609.6 | 127 | 513.1 | 44.5 | 41.3 | 723.9 | 231 | ||
| rong puluh papat" | 37 | 4 | 27.25 | 28.25 | 5.5 | 24.25 | 24 | 2 | 1 7/8 | 33 | 730 |
| 939.8 | 101.6 | 692.2 | 717.6 | 139.7 | 616 | 50.8 | 47.6 | 838.2 | 331 |
